Wire rod pickling&phosphating line
Zvakanakira uye kusimudzira maitiro e otomatiki pickling kurapwa:
Automated pickling surface treatment equipment ine mabhenefiti ayo echinyakare nzira dzekunhonga uye dzimwe nzira dzekurapa-asidhi-isina hazvigone kuenzanisa:
★Hunhu hwakanaka hwepamusoro-- svikiro rinoshandiswa richiri asidhi, saka kunaka kwepamusoro kuchiri kuchengetedza zvakanakira zvechinyakare pickling;
★Kugadzira otomatiki-- kuenderera mberi kwekugadzira otomatiki, kugadzirwa kwepamusoro, kuburitsa kukuru, maparamendi akasiyana-siyana anodzorwa nekombuta, kugadzirwa kwave kuri kuita otomatiki.Iyo nzira yakagadzikana, kunyanya yakakodzera kune yakakura-vhoriyamu, yepakati kugadzirwa;
★Mari yekugadzira yakaderera-- otomatiki kudzora kwemaitiro paramita, maitiro ekugadzira anogona kukwidziridzwa, ane musoro uye anoshanda kugadzirwa midhiya kutenderera.Kushandiswa kwemhete, nepo kugadzira otomatiki kunogona kudzikisa mutengo wevashandi.Izvi zvinhu zvinogadzira otomatiki pickling michina.Mutengo wekushandisa wemidziyo wakadzikira zvakanyanya kupfuura iwo echinyakare pickling;
★Kusvibiswa kwezvakatipoteredza kwakaderera-- Michina yekunhonga yemagetsi inogona kuve yakashongedzerwa nemvura yetsvina yemhando yepamusoro uye marara gasi ekurapa, akasanganiswa nehunhu hwemidziyo yayo, Wana kuburitsa kwakadzikira uye kusvibiswa kushoma kune chirimwa nenzvimbo yacho.Kunyanya kurapwa kweasidhi mhute uye kurapwa kwemvura.Kune rimwe divi, kana akashongedzerwa neakakodzera acid yekuvandudza uye netsvina yekuchenesa mvura, kuburitsa zero kunogona kuwanikwa.
★ Nekufambira mberi kwetekinoroji, otomatiki yekunhonga midziyo inozoona zvishoma nezvishoma kubatana isina musono nekurongeka kwezvinhu, MES, ERP uye mamwe masisitimu.Neindasitiri 4.0, muchina chiono, gore hombe data uye humwe matekinoroji, inogona kuwana yakakwira dhigirii yezvakanyanya, otomatiki, uye akawanda-akasiyana kugadzirwa, zvichiunza mabhenefiti makuru ehupfumi kubhizinesi.
Equipment kusarudzwa
Musiyano pakati pemhando dzakasiyana dzepickling mitsetse:
★rudzi rwedenderedzwa -- yakakodzera kune yakakwirira uye yakaderera kabhoni waya tsvimbo yemidziyo ine yakafanana maitiro zvinodiwa, ine hunyanzvi hwekuita, yakakura kubuda uye yakanaka kushivirira kukanganisa;
★U-mhando—— inokodzera yakakwirira uye yakaderera kabhoni waya tsvimbo nesimbi isina tsvina ine mhando dzakasiyana uye zvinodiwa pakugadzirisa, ine yakakura kubuda;
★yakatwasuka mhando-- yakakodzera vagadziri vane compact chirimwa chimiro uye yakaderera inobuda zvinodiwa.Hapana muganhu kune zvakasiyana-siyana zvetambo dzetambo.
Typical process configuration
Features
★ Chizvarwa chitsva chevashandisi:
• Yakanyanya customized electric hoist for pickling line, ine high protection level uye corrosion resistance;
• Four-gumbo drive control, 4 mobile motors inomhanya synchronously, iyo inovandudza zvikuru kuvimbika uye kukanganisa kushivirira kwekushanda kwemichina;
Kukundikana kwemotokari imwe chete hakukanganisi kushanda kwemanipulator;
• Iyo inofambiswa pulley frame ine mativi maviri ekutungamira yakasanganiswa neakawanda-inotungamira chimiro cherobhoti ruoko inovimbisa kushanda kwakadzikama uye yakaderera ruzha;
• Iyo inofambiswa pulley frame inotora nzira nhatu-yegwara vhiri dhizaini ine 2 × 2 chimiro kuti ive nechokwadi chekuti kusimudza uye kudzikisa nzira yakagadzikana uye isina kuzununguka;
• Multi-group steering mechanism ine 2 × 4 chimiro, flexible steering, low run ruzha, uye pasina jamming njanji;
• Mhepo inoshandura yenzira inogona kuva duku semamita matatu, uye dhizaini yacho inobatana.Kuenzaniswa nezvigadzirwa zvakafanana, inochengetedza 1/3 yefekitari nzvimbo;
• Iyo manipulator haibatanidzi zvakananga track panguva yekufamba, uye track haina kupfeka;
• Yakashongedzerwa neabsolute value lifting encoder kuti inyatso kudzora nzvimbo yekusimudza uye kutarisa mamiriro ekusimudza nguva dzose kuti ave nechokwadi chekushanda kwakachengeteka;
• Manipulator ega ega akashongedzerwa ane linear positioning sensor, iyo inogara ichidyisa kumashure ikozvino kushandiswa kwemaitiro ekugadzirisa, nekugadzirisa kwe 0.8mm, kuve nechokwadi chokuti manipulator inoshanda nemazvo;
• Yakanyanya optimized mechanical chimiro, hupenyu hurefu hwebasa rezvikamu, kugadzirisa nyore uye kugadzirisa, uye nekukurumidza kutsiva kwezvikamu.
• Yakanyanya customized electric hoist for pickling line, ine high protection level uye corrosion resistance;
• Four-gumbo drive control, 4 mobile motors inomhanya synchronously, iyo inovandudza zvikuru kuvimbika uye kukanganisa kushivirira kwekushanda kwemichina;
★ Kukundikana kwemotokari imwe chete hakukanganisi kushanda kwemanipulator;
• Iyo inofambiswa pulley frame ine mativi maviri ekutungamira yakasanganiswa neakawanda-inotungamira chimiro cherobhoti ruoko inovimbisa kushanda kwakadzikama uye yakaderera ruzha;
• Iyo inofambiswa pulley frame inotora nzira nhatu-yegwara vhiri dhizaini ine 2 × 2 chimiro kuti ive nechokwadi chekuti kusimudza uye kudzikisa nzira yakagadzikana uye isina kuzununguka;
• Multi-group steering mechanism ine 2 × 4 chimiro, flexible steering, low run ruzha, uye pasina jamming njanji;
• Mhepo inoshandura yenzira inogona kuva duku semamita matatu, uye dhizaini yacho inobatana.Kuenzaniswa nezvigadzirwa zvakafanana, inochengetedza 1/3 yefekitari nzvimbo;
• Iyo manipulator haibatanidzi zvakananga track panguva yekufamba, uye track haina kupfeka;
• Yakashongedzerwa neabsolute value lifting encoder kuti inyatso kudzora nzvimbo yekusimudza uye kutarisa mamiriro ekusimudza nguva dzose kuti ave nechokwadi chekushanda kwakachengeteka;
• Manipulator ega ega akashongedzerwa ane linear positioning sensor, iyo inogara ichidyisa kumashure ikozvino kushandiswa kwemaitiro ekugadzirisa, nekugadzirisa kwe 0.8mm, kuve nechokwadi chokuti manipulator inoshanda nemazvo;
• Yakanyanya optimized mechanical chimiro, hupenyu hurefu hwebasa rezvikamu, kugadzirisa nyore uye kugadzirisa, uye nekukurumidza kutsiva kwezvikamu.
★ Compact dhizaini, fekitori-yakagadzirwa simbi chimiro, yakakwirira-simba bhaudhi yekubatanidza, yakazara anti-corrosion kurapwa.
• Easy kuchengetedza uye kuchengetedza pafekitari mari;
• Nzvimbo yekuchengetedza inoiswa mukati memutsara wekugadzira uye haitore nzvimbo yekunze;
• Yakasimba uye yakachengeteka kupfuura yetsika welding, kubvisa zvachose kushungurudzika;
• Midziyo yakanaka uye inoyevedza, iri nyore kuisa, uye nguva yekuvaka ipfupi;
• Kumusoro kwechimiro chesimbi huru inopfurwa yakaputika kuti ione kuti iyo inotevera anti-corrosion coating yakasimba uye yakasimba;
• Mushure mekuputika kwepfuti, nzvimbo yacho inobatwa ne-anti-corrosion coating, uye yakapfapfaidza nekloriniti yerubha inorwisa-corrosion coating, saka hapana kunetseka pamusoro pekuora.
★ Pickling inotora tangi yekunze kutenderera kusefa tekinoroji:
• tekinoroji ine patent;
• Hapana zvinhu zvinodziya uye makoiri mutangi yekuchera;
• Dynamic turbulent pickling yetambo dzewaya inonatsiridza kuita pickling, uye maburi etambo dzewaya anogonawo kubikwa zvakanaka;
• Kuvandudza pickling kunyatsoshanda ne10 ~ 15%;
• On-line filter residue kunze kwetangi, kubvisa zvisaririra zvepamhepo, kuwedzera hupenyu hwesevhisi yehydrochloric acid neinopfuura 15%, uye kuchengetedza mari yekugadzira;
• Kuchenesa nekugadzirisa tangi yeasidhi yakareba, inoderedza kushanda nesimba.
★ tekinoroji yekuchenesa mvura inoshanda zvakanaka:
• Synchronous countercurrent water cycle cleaning inocherechedza kushandiswa zvishoma nezvishoma kwemvura;
• Steam condensate inodzokororwa kutangi remvura inodziya;
• Mvura inoshandiswa inogona kunge yakaderera se40Kg / ton, kuderedza mari yekugadzira.
★ Full Flush System:
• Panguva imwe chete yekudzvinyirirwa kwepamusoro-soro kwemukati nekunze kwekunze kwetambo yewaya;• Kubatana netambo yetambo inotenderera mudziyo, inogona kushambidza nzvimbo yekubata kwetambo yetambo uye hoko pasina magumo akafa;
• Nozzle imwe neimwe inoputika yakashongedzerwa nemunhu wega wepasi rose joint, iyo inogona kugadziriswa kune yakanakisa yekutsvaira angle;
• Muchina wekutsvaira unoshanduka uye wakanakisa, uye kugadzirisa kuri nyore uye kuri nyore;
• Kudzora kwepombi yemvura yakapetwa kaviri, pombi yepamusoro yemvura ine simba rekutsvaira, uye pombi yemvura yakaderera inopfapfaidza pamusoro petambo yewaya kudzivirira;
• Mvura yekugeza inoshandiswa kakawanda pasina kunetseka pamusoro pekushandiswa kwemvura.
Ongorora: Iyo yekugezesa maitiro mushure mekunhonga yakakosha mune yese pickling uye phosphating process, iyo inokanganisa zvakananga kunotevera kurapwa kwephosphating;yakashata yekuchenesa mhedzisiro inopfupisa hupenyu hwesevhisi yephosphating mhinduro.Mushure mekunge asidi yakasara inounzwa mumushonga wephosphating, mhinduro yephosphating iri nyore kushanduka dema, uye hupenyu hwebasa hwakapfupikiswa zvakanyanya;rinsing isina kukwana inokonzeresa kushata kwephosphating mhando, tsvuku kana yero, nguva pfupi yekuchengetedza, uye kusaita zvakanaka kwekudhirowa.Vagadziri vezvigadzirwa zvesimbi vane zvinodiwa zvepamusoro vanoshandisa yakazara flushing system.
★ Yepamberi uye yakasimba phosphating uye slag yekubvisa system
• Zvakakwana otomatiki kupindirana kushanda pasina bhuku rekushandisa;
• Nzvimbo huru yefiltration system, automatic slag cleaning uye slag discharge;
• Iyo phosphating yakachena mvura inodzoserwa otomatiki kune phosphating tangi, hapana yakawedzera phosphating clear liquid tank inodiwa;
• Kupisa kwekupisa kwephosphating solution kuduku mukugadzirisa kutenderera kwefiltration, iyo inobatsira kuderedza kushandiswa kwesimba;
• Kushanda kwakavimbika, tsoka shoma, ruzha rushoma uye kushandiswa kwesimba shoma;
• Kushanda kuri nyore, mari shoma yekushandisa uye kugadzirisa kuri nyore.
★ Yepamberi yekudzora sisitimu uye yakavimbika chirongwa dhizaini:
• Maviri-nzira yekumisikidza yemutsara sensor uye kuswedera switch, yakasanganiswa nesoftware algorithm, kudzivirira tsaona dzekudhumhana;
• Kudzora kwakasimba kwekuchengetedza uye kuchengetedza sensor configuration kudzivirira njodzi dzemunhu uye kuve nechokwadi chekuchengetedzwa kwevashandi;
• Kururamisa kwepamusoro, kukanganisa kwekuisa ≤ 5mm;
• Chidzitiro chekuratidzira paHMI chinonyatsoenderana nechinzvimbo chezvino che-on-site manipulator uye nzvimbo yekusimudza hook;
• Vashandi vanogona kugadzirisa maitiro akasiyana-siyana;
• Maererano nemhando yetsvimbo yetambo, mutyairi anogona kusarudza pickling uye phosphating process nekiyi imwe painotakura;
• Nzira yekugadzira inogona kugadziriswa chero nguva panguva yekugadzira, nekugadzirisa kushanduka;
• Tarisa uye kurekodha mamiriro ekuita kwecoil imwe neimwe panguva yekunhonga uye phosphating process;
• BYPASS basa, rinogona kuona imwe-kiyi rewashing;
• Mishumo yakasiyana-siyana inogona kugadziriswa maererano nezvido zvevashandisi, izvo zviri nyore kuti vashandisi vabvunze uye kunyora;
• Shandisa gedhi rewireless maindasitiri Ethernet kuenzanisa gedhi PLC kuti uwane yakavimbika uye chaiyo-nguva kutonga;
• Unogona kusarudza kushandisa RFID kana bhakodhi system, otomatiki kuenzanisa maitiro, uye kuronda nzira yewaya tsvimbo chero nguva;
• Unogona kusarudza kushandisa Internet yeZvinhu interface, cloud platform control, uye nharembozha uye mahwendefa zvinogona kuva kure paIndaneti;
• Iyo MES system interface inogona kuchengetwa, uye iyo MES system inogona kubatanidzwa zvisina musono neiyi midziyo, iyo yakanakira manejimendi ekugadzira.
★Strict quality management nekugadzira:
• Zvose zvivako zvesimbi uye manipulators zvinotarisana nekukanganiswa;
• Matangi ose anoedzwa kwemaawa 24-48 ekuzadza mvura;
• Zvose magetsi ekugadzirisa makabati uye magetsi ekugovera makabati anowirirana ne 3C certification.
